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The 25XY Dual Axis Laser Diameter Gauge is a flagship non-contact measuring instrument engineered by Shanghai Qipang Industrial Co., Ltd., dedicated to high-precision diameter and roundness detection for industrial workpieces. Targeting B-end manufacturing scenarios requiring real-time 2D dimension monitoring, this gauge features simultaneous X/Y dual-axis scanning, a 0.1-25mm measuring range and 0.001mm ultra-high resolution, achieving a scanning speed of 1400 times/second to match the rhythm of high-speed extrusion production lines. Certified by SGS, CE, ISO and TUV, the QP-25XY realizes seamless data interaction with extruders, PLC systems and production management platforms through industrial communication protocols, making it the core quality control equipment for wire and cable, plastic tubing and precision metal wire production enterprises. It abandons traditional contact measurement methods, avoiding workpiece wear and measurement errors caused by human factors, and truly realizes automated, unmanned and high-efficiency online measurement.
The X/Y dual-axis simultaneous measurement design not only captures the real-time diameter value of workpieces in two perpendicular directions but also calculates and displays roundness data in real time. Effectively identifying elliptical defects of cables, tubing and other cylindrical workpieces, and reducing the rate of unqualified products caused by dimensional irregularity.
With a measurement accuracy of ±1μm±0.008%×Z (Z=nominal diameter), the gauge can capture the micro-dimension changes of workpieces, meeting the precision measurement requirements of high-end manufacturing such as aerospace wires and medical precision tubing. The 0.001mm fixed resolution ensures the stability and consistency of measurement data.
The 1400 times/second high-speed scanning capability perfectly adapts to the high-speed extrusion process of wire and cable, plastic pipes and other products. Realizing real-time dynamic measurement without missing any dimension change in the production process, and providing a reliable data basis for real-time adjustment of production parameters.
Equipped with standard RS485 (Modbus RTU) interface, and optional Modbus TCP/Profinet network port. The gauge can be seamlessly connected to extruders, production lines and MES systems, realizing remote data transmission, parameter adjustment and alarm feedback, and building a closed-loop of production and quality control.
Adapted to the ambient temperature of -5～40℃, the gauge can work stably in harsh industrial environments such as workshop high temperature and dust. With power consumption ≤12W, it realizes energy-saving operation while ensuring performance, reducing the long-term operating costs of enterprises.
Parameter | Specification |
Measuring axis number | Dual Axis (X/Y) |
Measuring range | 0.1mm-25mm, 1/256"-63/64" |
Measuring accuracy | ±1μm±0.008%×Z (Z: nominal diameter) |
Scanning speed | 1400 times/second |
Resolution | 0.001mm |
Power supply voltage | AC220V±10% 50HZ |
Ambient temperature | -5～40℃ |
Communication interface | RS485(Modbus RTU); Optional: Modbus TCP/Profinet |
Optional accessories | Mounting bracket, serial line, remote controller, remote display |
Power consumption | ≤12W |
Certifications | SGS, CE, ISO, TUV |
Real-time monitoring of the outer diameter and roundness of power cables, communication cables, automotive wires and aerospace special wires in the extrusion process, real-time adjusting the extruder screw speed through data feedback, and ensuring the consistency of wire diameter.
Detection of PE, PVC, PPR and other plastic pipes, medical precision tubing and 3D printing consumables. Effectively avoiding dimensional defects such as pipe wall unevenness and ellipticity, and improving the product qualification rate.
Measurement of copper wire, aluminum wire, welding wire and spring steel wire, capturing the micro-dimension changes of metal wires in the drawing process, and ensuring the precision of metal wire products for electronic components and mechanical parts.
Online dimension detection of glass fiber rods, carbon fiber rods and plastic rods, adapting to the high-speed production process of rod materials, and realizing continuous and uninterrupted quality control.
As a professional manufacturer focusing on laser diameter gauges, wire length meters and cable testing equipment. QIPANG has rich technical accumulation and project experience, and its products are tailored for industrial production scenarios, with strong practicality and adaptability.
All products have passed SGS, CE, ISO and TUV international certifications, with strict quality control in the production process, and the product service life and stability are far higher than the industry average.
According to the different production process and measurement requirements of customers, QIPANG provides customized accessory matching and system integration solutions, and has a professional after-sales team to provide on-site installation, debugging and technical training services.
The products are designed for the integration of industrial production lines, and can be directly connected with extruders, tractors and other common equipment in the industry. Without complicated secondary development, reducing the transformation cost of customers' production lines.
With high performance and reasonable pricing, QIPANG's products help enterprises reduce the cost of quality control while improving production efficiency. At the same time, it provides a long-term after-sales guarantee, with timely response to technical problems and free maintenance within the warranty period.
Product Operate Guide
25XY laser diameter measuring instrument Technical parameters.pdf
25XY laser diameter measuring instrument Manual.pdf
