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The 15XY Dual Axis Laser Diameter Gauge is a universal dual-axis non-contact laser measuring equipment designed for mass-production workshops across multiple industries. Adopting vertical X/Y dual laser optical paths, it solves the defects of single-axis gauges that only measure one-way diameter and miss section eccentricity or roundness defects. It collects bidirectional OD readings and automatically calculates ovality in real time, with stable measuring accuracy of ±1μm±0.008%×Z and fixed resolution at 0.001mm(0.000039"), supporting 1400Hz lossless dynamic scanning. It holds complete international certifications including CE, SGS, ISO and TUV.
Its core differentiated configuration is an independent built-in sound-light alarm panel on the main unit. Users can customize tolerance thresholds to trigger audio & visual warnings automatically; remove defective workpieces or press any panel key to reset the alarm with one click. The operating temperature range extends to -10℃~40℃, adapting to large extrusion workshops with severe temperature fluctuations and poor heat dissipation. Equipped with standard RS485 Modbus RTU communication, optional Modbus TCP and Profinet industrial Ethernet link extruders and haulers to realize automatic speed adjustment based on dual parameters of OD and ovality. Optional accessories include fixed mounting bracket, serial cable, remote controller and external display, covering two working modes: long-term continuous online production monitoring and offline laboratory mass quality inspection.
Technical Parameters
| Measuring axis number | Double Axis |
| Measuring range | 0.05-15mm, 0.002"-1/8" |
| Measuring accuracy | ±1μm±0.008%xZ (Xz: nominal diameter) |
| Scanning speed of diameter gauge | 1400 times/second |
| Resolution | 0.001mm |
| Power supply voltage | AC220V±10% 50HZ |
| Ambient temperature | -10～40℃ |
| Communication interface | RS485(Modbus RTU)、(Optional network port: Modbus TCP/Profinet) |
| Optional accessories | Bracket, serial line, remote controller, remote display |
| Power consumption | ≤12W |
Product Video
Product Operate Guide
High speed Laser Diameter Gauge Manual.pdf
Key Features
1. Wide measuring range 0.05-17mm for universal multi-type workpieces (Exclusive Advantage 1)
As a professional universal dual-axis OD & ovality detector, its measuring spectrum stretches from ultra-fine 0.05mm specifications up to medium tubes and rods of 17mm, covering mainstream extruded products such as ultra-fine enameled wires, standard 1.75mm 3D printing filaments, medium hydraulic hoses, power cables and fiber coatings. Factories do not need to purchase multiple gauges of different ranges to cut procurement costs, making it the top choice for flexible production lines with small batches and diverse specifications. It forms a clear selection distinction with the 3XY limited to micro parts under 0.05-3mm.
2. Integrated built-in sound-light alarm system (Core exclusive feature, unavailable on 3XY)
Unlike the 3XY without internal alarm, this model integrates independent buzzers and warning lights on the operation panel with switchable alarm functions. Adjust parameter BUZ-M to non-zero values to activate tolerance alerts. When workpiece OD or ovality exceeds preset upper/lower limits, sound and light signals will remind operators simultaneously. Take out defective goods or press any panel button to reset the alarm instantly. No extra wiring or external alarm devices are required to simplify line assembly. It can link extruders and haul-off machines to automatically adjust line speed once any dimension parameter exceeds tolerance, building dual hardware & software protection against defective outflow.
3. Ultra-wide temperature range -10℃~40℃ for stable operation in high-temperature mass-production workshops
The multi-size tubing online roundness monitor adopts imported original optical core components and optimized sealing protection for large extrusion plants with high temperature, drastic temperature changes and heavy dust. It runs nonstop for 24 hours steadily between -10℃ and 40℃ without drift on OD and ovality readings. Compared with the 3XY only suitable for constant-temperature precision labs at -5℃~40℃, the 15XY delivers stronger environmental adaptability for all-day continuous mass production workshops with insufficient heat dissipation.
4. 90° orthogonal dual optical paths for synchronous OD & ovality detection
The extrusion dual-dimension closed-loop controller with sound-light alarm is fitted with two vertically arranged laser emitters to capture OD values from two perpendicular directions at the same time. Built-in calculation algorithms output ovality readings instantly to accurately identify section eccentricity caused by die wear, material stretching or uneven traction force, avoiding hidden oval defects missed by single-point single-axis measurement. The whole testing process applies non-contact optical scanning without physical friction or extrusion on materials, eliminating indentation and tensile deformation on soft medical capillary tubes, annealed fine metal wires and flexible TPU filaments to greatly reduce scrap loss from contact calipers.
5. Multi-protocol industrial communication & flexible optional accessories for free desktop/inline switching
Standard RS485 Modbus RTU communication is provided, with optional Modbus TCP and Profinet industrial Ethernet ports seamlessly connecting factory PLC control systems and MES production management systems. All OD and ovality inspection data are auto-saved to support full-process quality traceability. Original factory matching accessories including fixed brackets, remote controllers and external displays enable quick equipment form conversion. Existing extrusion, wire drawing and haul-off lines can install this gauge without long shutdown or large-scale reconstruction. Total power consumption ≤12W ensures low-energy operation during all-day production and long-hour laboratory batch testing.
Industrial Applications
1. Enameled Wire & Medium Power / Communication Cable Industry
Application: The universal dual-axis OD & ovality detector is fixed behind wire drawing dies for real-time inline OD and roundness control; desktop placement in raw material warehouses for batch incoming inspection of coiled cables, applicable to medium automotive wiring harnesses, civil communication cables and medium alloy conductors.
Applicable Materials: Bare copper wire, tinned copper wire, copper-clad aluminum cable, nickel-alloy enameled conductor
2. Medium-Sized Medical Plastic Interventional Tubing Industry
Application: This medium wire dual-axis laser micrometer matches medium extrusion lines to monitor tubing roundness online, and conducts batch lab sampling on infusion & interventional hoses to prevent blockage from excessive ovality.
Applicable Materials: Medical PU, PTFE, food-grade PP, biocompatible silicone medium hoses
3. Metal Wire Drawing & Solid Round Bar Processing Industry
Application: The multi-size tubing online roundness monitor is mounted on wire drawing and hot extrusion lines to compensate section eccentricity from die wear, and performs offline fixed-point dimensional inspection on finished products.
Applicable Materials: 304/316 stainless steel round wire, galvanized steel wire, brass rod, aluminum alloy thin round profiles
4. Optical Fiber Outer Coating Processing Industry
Application: Synchronous monitoring of bidirectional OD and ovality of bare fiber secondary coating to avoid scrap caused by uneven coating thickness and fiber core eccentricity.
Applicable Materials: Quartz bare optical fiber, resin coating raw material, special modified fiber coating
5. Standard 1.75mm 3D Printing Filament Extrusion Industry (Unsupported by 3XY)
Application: Closed-loop control of OD and roundness for standard printing filaments on extrusion lines, plus offline batch tolerance inspection of finished consumables, matching mainstream desktop 3D filament production lines on the market.
Applicable Materials: PLA, ABS, TPU, PP, soft rubber extruded printing filaments
6. Medium Industrial Hydraulic & Water Supply Hose Extrusion Industry (Unsupported by 3XY)
Application: Full-process dimension monitoring matched with complete extrusion & haul-off lines, plus warehouse batch sampling of finished plastic and rubber hoses.
Applicable Materials: PE, PVC, EPDM rubber, PU medium hydraulic & water delivery hoses
