Overview
100X belongs to non-contact diameter gauge independently developed for full-spec production inspection, 1~100mm range covers conventional workpieces below 50mm and oversized products from 50mm to 100mm. Built-in Diameter Controller For Wire Cable function, the laser diameter measuring device can link all kinds of extruder manufacturing line, 3d plastic filament extruder and wire-drawing machine to realize automatic OD adjustment via real-time laser diameter measurement data.Accuracy: ±10μm±0.008%×Z, fixed 0.001mm resolution, 1400Hz continuous laser scanning for non-destructive full-range online testing. Pass CE/SGS/ISO/TUV certification; matched reinforced fixing stand adapts heavy vibration workshop environment, available for fixed inline installation or independent static batch inspection in QC laboratory.
Key Features
1. Wire OD Controller Closed-loop Control (Core Advantage)
Standard RS485 Modbus RTU matches mainstream extruder PLC; once dimension out of preset tolerance range, this laser diameter gauge sends feedback signal to adjust extruder speed automatically; Modbus TCP/Profinet optional for intelligent automated extrusion workshop.
2. Full 1~100mm Universal Measuring Range
Single-axis diameter gauge compatible full 1~50mm specification covered by medium-range models, expands exclusive 50~100mm oversized dimension, one laser diameter meter satisfies mixed-spec production inspection for diversified pipe, cable and solid bar.
3. Non-contact Measuring Protect Full-spec Workpiece
As non-contact laser diameter measuring instrument, no physical contact during measurement to avoid scratch & indentation on thin wire, thin plastic tube, thick rubber hose and polished solid metal shaft, cutting finished reject rate effectively.
4. Wide Environmental Adaptability & Low Power Draw
Stable continuous running between -10℃~40℃, total power ≤12W, low daily operation cost for long-hour online production and long-time static laser diameter measurement in laboratory.
Technical Parameters Non-Contact Diameter Gauge
| Measuring axis number | Single Axis |
| Measuring range | 1mm-100mm、1/256"-63/64" |
| Measuring accuracy | ±10μm±0.008%xZ (Xz: nominal diameter) |
| Scanning speed of diameter gauge | 1400 times/second |
| Resolution | 0.001mm |
| Power supply voltage | AC220V±10% 50HZ |
| Ambient temperature | -10～40℃ |
| Communication interface | RS485(Modbus RTU)、(Optional network port: Modbus TCP/Profinet) |
| Power consumption | ≤12W |
Product Operate Guide
High speed Laser Diameter Gauge Manual.pdf
Industrial Applications
1. Wire Cable Industry & Cable Industry Equipment
Below50：Domestic building wire, equipment control cable, silicon rubber fine cable, optical fiber sheath wire (raw material: Copper wire, Aluminium wire, silicon rubber, LDPE, PVC);50~100：High voltage main engineering cable sheath, heavy mining armoured cable (expanded: XLPE insulation, composite heavy rubber sheath);Usage: Fixed behind extruder for closed-loop OD control via Diameter Controller For Wire Cable; mixed batch sampling inspection of small & large cable reels in lab.
2. Extruder & Pipe Production Line
Below50：Household PPR/PVC water pipe, small equipment glass tube, transparent protection tube (raw material: PVC, Glass Tube, transparent plastic);50~100：Municipal HDPE trunk water supply pipe, industrial anticorrosion thick plastic pipe (expanded: modified HDPE, CPVC);Usage: Non-contact laser diameter gauge links extruder to correct dimension in real time; periodic finished pipe QC inspection.
3. Wire-drawing Machine & Metal Shaft Processing
Below50：Precision bearing shaft, spherical fine metal wire, galvanized thin iron wire (raw material: Stainless steel wire, Galvanized wire, bearing steel);50~100：Heavy-duty solid steel shaft, large seamless stainless steel tube, aluminum extrusion billet (expanded: alloy structural steel, forged aluminum);Usage: Online dimension compensation for die wear behind rolling & wire-drawing machine; centralized semi-finished bar inspection in lab.
4. Rubber Hose Extrusion
Below50：Light equipment water delivery rubber tube, small braided rope wrapped hose (raw material: General rubber, braided rope);50~100：Multi-layer reinforced mining high-pressure hydraulic hose, large industrial heavy rubber hose (expanded: multi-layer composite nitrile rubber);Usage: Laser scanning diameter gauge for full-process inline OD monitoring; random finished hose QC test.
5. 3d plastic filament extruder & Special Plastic Extrusion
Below50：3D printing fine plastic filament, small FEP insulation tube (raw material: FEP, LDPE, modified plastic);50~100：Large modified plastic solid rod, equipment lining thick plastic sleeve (expanded: high-temperature resistant engineering plastic);Usage: Closed-loop dimension control for extrusion molding; raw material incoming static laser diameter measurement in QC lab.
Why Choose QIPANG
Developed as professional laser diameter gauge tool for mixed small&large spec production, this laser diameter measuring instrument fills measuring gap above70mm, one unit replaces multiple small-range measuring equipment to save procurement cost for manufacturers. Equipped with reinforced aluminum housing and dust-proof optical path, it runs steadily in dusty & high-vibration workshop for plastic extrusion and metal rolling; self-developed closed-loop algorithm plus 1400Hz high-speed scanning ensures stable OD control for thick rubber hose and solid metal billet. Standard multi-protocol communication matches all mainstream domestic & overseas extruder without extra adapter. Original supporting monitoring software records dimension data automatically and generates QC report to realize full production traceability, ideal inspection equipment for large pipe, heavy cable and solid bar manufacturing line.
FAQ
Core feature of 100X?
It is single-axis diameter gauge and non-contact laser diameter gauge with 1~100mm full measuring range, only for outer diameter measurement.
Can connect different types of extruder?
Equipped with Wire OD Controller, standard RS485 connects extruder PLC for automatic speed adjustment; Modbus TCP/Profinet optional for intelligent automatic production line.
Two available usage modes?
Fixed installation on extrusion line for continuous inline monitoring; independent placement in QC lab for batch static dimension measurement.
High speed Laser Diameter Gauge Manual.pdf
