The Power Frequency Wire Spark Tester is a key instrument for detecting insulation faults and breakdowns in wires and cables under standard AC voltage conditions. It ensures insulation safety and reliability throughout the production process. As a professional manufacturer of wire and cable testing equipment, Shanghai Qipang Industrial Co., Ltd. delivers precision-engineered spark testers that integrate seamlessly into extrusion and cable manufacturing lines. Our systems help maintain strict quality standards and consistent insulation performance across diverse applications.
The Qipang Power Frequency Spark Tester provides advanced insulation testing capabilities for continuous production environments. Built for precision and durability, it detects insulation faults accurately without interrupting production. The tester integrates easily with extruders and cable lines, supporting automated inspection and real-time monitoring.
High accuracy in detecting insulation breakdowns at power frequency levels.
Continuous operation for efficient line testing.
Customizable voltage and configuration options.
Enhanced safety with automatic fault detection and shutdown.
Over 15 years of proven manufacturing experience.
With Qipang’s strong engineering expertise and quality control, our clients gain equipment that enhances operational precision and long-term stability in wire and cable production.
We offer multiple models of the Power Frequency Wire Spark Tester to suit different wire diameters and insulation materials. Each model is designed for specific voltage ranges and production setups, making it easy to select the right configuration for your operation.
| Model | Voltage Range | Applicable Wire Diameter | Detection Type | Optional Features |
|---|---|---|---|---|
| QPS-15 | Up to 15 kV | 0.5–5 mm | AC Power Frequency | Data output, alarm system |
| QPS-25 | Up to 25 kV | 1–10 mm | AC Power Frequency | Automatic integration with extruder |
| QPS-30 | Up to 30 kV | 3–15 mm | AC Power Frequency | Digital control, remote monitoring |
Optional configurations include automated data recording modules and compatibility with other Qipang testing products such as the Cable Spark Tester and Laser Diameter Gauge, enabling a fully integrated inspection system.
The Power Frequency Wire Spark Tester is widely used in wire and cable production for electrical, automotive, medical, and communication industries. It ensures insulation integrity for power cables, signal wires, and specialty cables requiring high reliability. Suitable for materials like PVC, PE, XLPE, and Teflon, it delivers consistent performance across various product types.
Integrating this equipment into quality control systems helps manufacturers improve product safety, meet compliance standards, and reduce insulation failure risks in end-use applications.
Selecting the appropriate Power Frequency Spark Tester depends on wire diameter, insulation material, and required test voltage. Consider production speed, integration needs, and relevant industry standards.
Match voltage range with insulation thickness and type.
Ensure compatibility with production line layout and extrusion systems.
Choose automation features for continuous testing efficiency.
Our engineering team provides expert consultation to help clients select and configure the most suitable model for their production requirements.
Shanghai Qipang offers full customization for its Power Frequency Wire Spark Tester range, including adjustable voltage levels, housing dimensions, and automation interfaces. Each unit can be tailored to meet specific production needs, whether for specialized cable designs or unique line configurations.
Beyond customization, we provide complete after-sales support including installation guidance, operator training, maintenance programs, and warranty coverage. Clients also receive 24-hour technical assistance from experienced engineers to ensure optimal performance and minimal downtime.
As a trusted spark tester manufacturer and supplier, Shanghai Qipang Industrial Co., Ltd. combines over 15 years of expertise with advanced production technology to deliver reliable wire and cable testing equipment. Our integrated solutions improve measurement accuracy and production efficiency across multiple industries.
Extensive experience in wire and cable testing equipment manufacturing.
Strong quality control ensuring consistent performance.
Capability for customized automation and integration solutions.
Comprehensive after-sales and technical support services.
Contact Shanghai Qipang today to discuss your Power Frequency Wire Spark Tester requirements or request a technical quotation from our professional team.
Q1: What is the difference between a power frequency and a high voltage spark tester?
Power frequency testers operate at standard AC frequency for insulation testing, while high voltage models are designed for thicker insulation materials requiring higher test voltages.
Q2: What types of wires can be tested?
Our testers can evaluate a wide range of insulated wires and cables used in electrical, automotive, and communication applications.
Q3: Can the tester be integrated with existing production lines?
Yes. Qipang spark testers are designed for seamless integration with extrusion and cable manufacturing lines, enabling efficient inline testing.
Q4: What safety features are included?
Each tester includes protective grounding, automatic shutdown, and real-time insulation monitoring to ensure operator and equipment safety.
Q5: Does Qipang offer customization?
Yes. We provide customized voltage ranges, dimensions, and automation options based on client requirements to achieve optimal testing performance.
