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QIPANG Data Traceability Cable Spark Tester is a high-end power frequency cable spark testing machine independently developed by Shanghai Qipang Industrial Co., Ltd., certified by TUV, SGS, CE and ISO. As an indispensable quality inspection equipment for wire and cable production, it is dedicated to solving the pain points of blind spots in cable insulation quality control for B-end manufacturing enterprises. The equipment integrates core functions of data recording, storage and networking, and can accurately capture the location, time, detection distance and operator information of each cable insulation breakdown alarm point, realizing full-process data traceability of cable detection. It is fully compatible with Industrial 4.0 network systems and can be seamlessly connected with extruders and cable production lines, ensuring that the quality of every meter of cable produced is controllable. The product has two models, SCRO15K and SCRO25K, to meet the detection needs of cables with different outer diameters, and is a key equipment for improving the intelligent quality control level of cable manufacturing enterprises.
The core advantage of the equipment is its professional data traceability system for cable spark detection. It automatically records all detection data of spark alarm points and supports real-time networking transmission. Enterprise managers can query and track the whole process of cable quality problems, which provides a reliable data basis for quality analysis and production optimization, and completely eliminates blind spots in cable quality control.
With a detection sensitivity of ≤0.6mA and a maximum breakdown counting frequency of 10 times per second, the equipment can accurately identify tiny insulation defects such as copper leakage and skin breakage of cables. The output frequency is 3000HZ, which fully complies with national and industrial standards for cable spark detection, and the detection results are accurate and reliable.
It is equipped with multiple optional electrode forms including beads, brass brush, carbon fiber brush and roller, which can be flexibly selected according to the material, structure and production process of different cables, and is suitable for the detection of various types of power and communication cables.
The built-in safety interlock function realizes automatic shutdown and power-off when the equipment door is opened, which effectively avoids electric shock risks of operators in the industrial production environment and meets the strict safety production requirements of manufacturing enterprises.
The two models cover different cable outer diameter detection ranges: SCRO15K is suitable for cables with outer diameter ≤φ30mm, and SCRO25K for ≤φ40mm, which can meet the detection needs of most industrial cables on the market.
Parameters | SCRO15K | SCRO25K |
Description | Power frequency spark Testing Machine | Power frequency spark Testing Machine |
Detect voltage | 0-15KV | 0-25KV |
The maximum outer diameter of the inspected line | ≤φ30mm | ≤φ40mm |
Detect speed | 150/540m/min(u/GB) | 116/420m/min(u/GB) |
Electrode size | 450mm | 350mm |
Electrode form | Beads/Brass brush/Carbon fiber brush/roller | Beads/Brass brush/Carbon fiber brush/roller |
Detection sensitivity | ≤0.6mA | ≤0.6mA |
Maximum breakdown counting frequency | 10 times per second | 10 times per second |
Safety interlock | Automatic stop and power off when door is opened | Automatic stop and power off when door is opened |
Output frequency | 3000HZ | 3000HZ |
Machine size | 11005001350mm | 10405901300mm |
Weight | 105KG | 130KG |
It is suitable for the insulation quality detection of high and low voltage power cables, and can effectively identify insulation defects in the production process of power cables, ensuring the safe operation of power cables in power transmission and distribution systems.
For the detection of communication cables such as optical fibers and network cables, the high-precision detection function can avoid insulation problems affecting the signal transmission performance of communication cables, and is the core quality inspection equipment for communication cable manufacturers.
Automotive wire harnesses have high requirements for insulation performance and safety. The equipment can accurately detect the insulation defects of automotive wire harnesses, meeting the strict quality standards of the automotive manufacturing industry.
It is applicable to the quality detection of industrial wiring and cable assemblies used in factories, workshops and industrial equipment, ensuring the safety and stability of industrial electrical systems.
In the cable renovation and maintenance projects of power plants, communication base stations and industrial parks, the equipment can quickly detect the insulation status of old cables and provide a basis for cable replacement and maintenance decisions.
Certified Reliable Quality: The product has passed international authoritative certifications such as TUV, SGS, CE and ISO, and the quality meets international industrial standards, which is suitable for the global cable manufacturing market.
Seamless Production Line Integration: It can be directly connected with extruders, wire drawing machines and other cable production equipment, without changing the original production line layout of enterprises, and realizing integrated detection and production.
Professional R&D and After-Sales Support: QIPANG has a professional R&D team focusing on cable testing equipment for many years, and provides one-stop after-sales services such as equipment installation, debugging, operation training and maintenance, solving the subsequent use problems of enterprises.
Industrial 4.0 Intelligent Solution: The equipment is fully compatible with Industrial 4.0 network control, which can realize the connection of detection data with the enterprise's MES system, helping enterprises build a digital and intelligent quality control system.
Customized Service for B-End Customers: According to the actual production needs of different enterprises, it provides personalized configuration solutions such as electrode selection and data system docking, which truly meets the customized needs of cable manufacturing enterprises.
Product Video
Product Operate Guide
FAQ
1. What is Max od wire can Power Frequency Spark Testing Machine can bear?
SCRO15K: ≤30mm.
SCRO25K: ≤40mm.
2. What is detect speed of the Power Frequency Spark Testing Machine?
SCRO15K: 150/540m/min(u/GB).
SCRO25K: 116/420m/min(u/GB).
3. What is Detection sensitivity of the Power Frequency Spark Testing Machine?
≤0.6mA.
