Our Single-Axis Laser Diameter Gauge is a precision measurement instrument engineered for non-contact diameter inspection in wire and cable manufacturing. Utilizing advanced laser technology, it delivers high-speed, real-time monitoring to ensure consistent product quality. This system plays a key role in maintaining dimensional accuracy during extrusion and winding, supporting manufacturers in meeting strict standards across electrical, automotive, and medical wire production.
The Single-Axis Laser Diameter Gauge operates on a non-contact principle, eliminating mechanical interference or surface damage. It provides precise results even at high line speeds, making it ideal for continuous production environments.
Non-contact laser measurement: Ensures accurate readings without affecting material surfaces.
Real-time monitoring: Offers instant feedback for process optimization and diameter control.
High accuracy and repeatability: Suitable for applications requiring tight dimensional tolerances.
Integration-ready design: Connects easily to extrusion and production control systems for automatic adjustment.
These advantages help stabilize production, reduce material waste, and maintain consistent quality and efficiency.
Our Single-Axis Laser Diameter Gauges are widely applied across industries such as electrical wire production, automotive harness manufacturing, medical tubing inspection, and new energy cable fabrication. They support both inline and offline measurement modes, offering flexibility for various production needs.
Electrical wire and cable: Continuous diameter monitoring during extrusion.
Automotive harnesses: Ensures uniform insulation thickness and dimensional precision.
Medical wire and tubing: Provides accurate measurement for fine-diameter materials.
New energy applications: Supports high-performance cable manufacturing for EV and solar systems.
Shanghai Qipang Industrial Co., Ltd. offers several Single-Axis Laser Diameter Gauge models optimized for different wire sizes and speeds. Each model delivers precision performance with adjustable measurement ranges and resolutions. Below is a summary of key specifications:
| Model | Measurement Range (mm) | Resolution (µm) | Accuracy (µm) | Integration Capability |
|---|---|---|---|---|
| QPG-10 | 0.1 – 10 | 0.1 | ±1 | PLC / SCADA compatible |
| QPG-25 | 0.2 – 25 | 0.2 | ±2 | Extrusion line integration |
| QPG-50 | 0.5 – 50 | 0.5 | ±3 | Custom automation interface |
Each model can be configured to match specific production requirements, ensuring seamless control and reliable data communication.
As a professional Chinese manufacturer, Shanghai Qipang Industrial Co., Ltd. provides Single-Axis Laser Diameter Gauges backed by over 15 years of experience in wire and cable testing equipment. We focus on innovation, precision engineering, and dependable performance across our product range. Our gauges integrate directly with extrusion lines for automated operation, helping customers achieve fully controlled production environments.
With strong customization capabilities, comprehensive after-sales support, and participation in international exhibitions such as Wire & Tube Düsseldorf, Qipang demonstrates its commitment to quality and customer satisfaction worldwide.
Choosing the right Single-Axis Laser Diameter Gauge depends on production needs such as wire size, line speed, and accuracy expectations. Consider the following when selecting a model:
Wire size range: Choose a gauge that covers your required diameter range.
Production speed: Ensure the system supports your line’s measurement frequency and response time.
Accuracy and resolution: Match the gauge’s precision with your product tolerance requirements.
Integration compatibility: Confirm communication with existing production control systems.
For high-speed or multi-layer wire applications, dual-axis configurations may be recommended. Our technical team can help evaluate the best configuration for your production line.
We provide complete support throughout the product lifecycle, including technical consultation, installation guidance, and operator training. Our engineering team develops customized solutions for special diameter ranges or unique measurement conditions, ensuring optimal performance for every application.
Our after-sales services include warranty coverage, preventive maintenance, and real-time problem-solving. Customers can rely on Qipang’s responsive support network for consistent system performance and long-term reliability.
A single-axis gauge measures diameter in one direction, ideal for most round wire applications. A dual-axis gauge measures in two perpendicular directions for enhanced circularity verification.
Our single-axis models achieve micrometer-level accuracy, making them ideal for fine wire and precision cable applications.
Yes, our gauges are designed for seamless integration with extrusion control systems and automated production lines.
Minimal maintenance is required. Periodic calibration ensures sustained accuracy and reliability over long-term use.
Yes, we provide custom design services for specific measurement ranges, materials, or environmental conditions.
Contact Shanghai Qipang Industrial Co., Ltd. today to learn more about our Single-Axis Laser Diameter Gauge solutions or request a customized quotation from a trusted manufacturer of wire and cable testing equipment.
