| Quantity: | |
|---|---|
QIPANG QP-30 Length Meter Counter For Take-Up Machine is a professional industrial measuring device designed for real-time on-line length measurement of linear products such as wires, cables and pipes. Targeting the pain points of material waste and unqualified product length caused by inaccurate manual measurement in mass production, this counter features high precision (1.5‰ for extrusion, 2‰ for rewinding/twisted wire), 0-200M/Min high-speed adaptability and 0-99999.9M large counting range, realizing accurate length counting for high-speed moving workpieces. With a scientific spring vertical pressing structure and dual compression methods (pressure rod/handwheel), it fits different wire diameters (1mm-30mm) and material types, and the optional RS485 interface supports linkage with extruders and winding machines to achieve automated production line integration. As a cost-effective industrial solution, the QP-30 Length Meter Counter For Take-Up Machine is certified by SGS and CE, with a robust structure and customizable design, which can significantly reduce production costs and improve the standardization of product length for manufacturing enterprises in wire and cable, steel wire rope and hose industries.
Model | QP-30 Meter counter |
Features | Meter Counter |
Wire diameter | 1mm-30mm |
Applicable wire speed | 0-200M/Min |
Center height | 900-1100mm(Center height adjustable) |
Material of meter wheel | Uses steel wheels on both top and bottom |
Diameter of the meter wheel | φ159.16mm±0.01 |
Meter accuracy | Rewinding2、twisted wire2‰、extrusion1.5‰ It features low cost and quick return on investment. |
Countable length | 0-99999.9M |
Compression method | Dual-purpose |
Product Structure | Spring vertical pressing |
Counting Method | Inductive Sensor |
Output | RS485（Optional） |
Device Color | 5015 Blue （Other customizable options） |
Working voltage | 220V AC |
Equipment weight | 25KG |
Packing size | L480*W280*H250mm Meter counter main unit |
Core Features
1. Wide measuring range of 1–30mm for various medium & small profiles
This 1–30mm length measuring device for wires and tubes matched with take-up lines covers products up to 30mm outer diameter, including medium-thick power cables, thick-walled industrial rubber hoses and multi-strand twisted wires. The spring double-pressure structure provides sufficient clamping force to keep hard tubes and multi-layer thick plastic wires closely attached to wheel surfaces, ensuring stable performance for regular rewinding production.
2. Integrated wire storage wheel on the right side to buffer tension fluctuation and reduce missed counting during start & stop
This exclusive core structure of the machine: the spring double-pressure length counter with right-side wire storage wheel has an independent buffer wheel mounted on the right frame. When wires suddenly loosen or tighten during machine startup, shutdown and reel switching, the storage wheel temporarily holds extra materials to ease slipping caused by sharp tension changes. Measuring readings stay stable at high running speeds and improve the common issue of large dimensional errors on ordinary length meters during reel replacement.
3. Large-diameter synchronous measuring wheels with wear-resistant coating to maintain long-term stable accuracy
The upper ceramic-coated wheel and lower rubber-coated wheel form a synchronous pair with diameter φ159.16mm, creating larger contact surfaces for thick tubes and medium-section cables to avoid idle slipping at high line speeds. The ceramic wear-resistant layer reduces abrasion during long-term mass production and lessens downtime for calibration. Graded high accuracy: 1.5‰ for extrusion, 2‰ for rewinding & stranding. Readings stay steady without jumping or missing counts at full speed of 200m/min.
4. Vertical spring double-pressure design with dual operation modes for multiple materials4
Based on vertical spring compression, it combines a quick pressure lever and fine-tuning hand wheel. It can clamp soft rubber hoses, rigid round tubes and multi-layer twisted cables flexibly. Compared with simple single-pressure length meters, it covers a wider range of materials and delivers better stability under regular take-up working conditions.
5. Extra-large cumulative measuring range for continuous production of large rolls
The 1–30mm online length counter for wires and tubes supports cumulative measurement up to 99999.9m without intermediate reset. Operators do not need to clear data halfway through full rolls of cables and thick plastic tubes, lowering errors from manual recording and fitting continuous extrusion and rewinding mass production.
6. Adjustable center height + front & rear guide rollers for universal installation and anti-deviation
The center height can be freely adjusted between 900mm and 1100mm. Small and medium extruders and take-up machines can install the unit directly without rack modification. Front and rear stainless steel guide rollers restrict horizontal shifting of materials. Cooperating with the right-side wire storage wheel for stable tension control, they maintain consistent fitting between materials and measuring wheels with controllable measuring errors for long-term operation.
7. Optional RS485 Modbus communication for intelligent automated production lines
An RS485 digital communication module can be installed to synchronize real-time wire length and target-length trigger signals to control systems. It automatically outputs stop and cutting instructions once the preset length is reached, linking extruders and take-up machines to realize unattended fixed-length production. The machine uses standard 220V workshop voltage with no extra transformer required for simple wiring and commissioning
8. Thickened sheet metal industrial frame, safety certifications and customizable appearance
The integrated thickened sheet metal frame features sufficient self-weight to resist displacement caused by vibration during high-speed winding. It has passed CE and SGS industrial testing standards with low failure rates during long continuous workshop operation. Custom body colors are supported, and users can recover equipment investment quickly by cutting waste from out-of-length products.
Product Video
QP-30 Digital wire length meter Technical parameters.pdf
A1: The exclusive integrated wire storage buffer wheel on the right frame is the core configuration of the spring double-pressure length counter with right-side wire storage wheel. Wire tension will suddenly loosen or tighten when the take-up machine starts, stops or switches reels, which may cause slipping and missing length counts. The storage wheel temporarily holds extra wire segments to buffer sharp tension changes, keeping steady clamping pressure between materials and measuring wheels and reducing measuring errors during start & stop phases. It fits take-up lines with frequent reel replacement.
A2: It adopts graded high-precision standards for different processes. This 1–30mm length measuring device for wires and tubes matched with take-up lines achieves a measuring error of 1.5‰ for extrusion production lines and stable error within 2‰ for rewinding and stranding processes. Readings remain smooth at high line speed of 200m/min, with higher precision than ordinary simple length meters without wire storage structures.
