QP-45L Wire Length Measurement

Overview

Designed for modern wire and cable manufacturing facilities, the QIPANG QP-45L Industrial Wire Length Measurement Machine is a high-reliability length metering solution built for industrial production environments. This robust meter is fully compatible with wires, cables, hoses, pipes, and other linear products with a diameter range of 1mm to 45mm, making it a versatile fit for diverse production lines.

Engineered with optimized precision construction and a wear-resistant poly-v belt drive system, this industrial wire length meter delivers industry-leading measurement accuracy: up to ±1.5‰ for extrusion lines, ±2‰ for rewinding lines, and ±2‰ for twisted wire production. It supports stable high-speed operation up to 300M/Min, seamlessly integrating with your existing production equipment to eliminate material waste from inaccurate cutting, reduce unplanned downtime, and lower long-term operational costs for manufacturing plants.

Core Advantages of QP-45L Wire Length Measurement Machine

Industry-Leading Measurement Accuracy to Minimize Material Waste

Built with a high-precision encoder counting system, the QP-45L delivers consistent, ultra-accurate length measurement with a minimum measurable length of 5mm. Its track clamping design ensures stable contact with the product during operation, eliminating slippage and measurement deviations. This precision directly cuts down on scrap material from inaccurate cutting, reduces rework rates, and improves finished product qualification rates for high-volume industrial production.

0-300M/Min High-Speed Stable Operation for Boosted Production Efficiency

The machine supports a fully adjustable operating speed range of 0-300M/Min, perfectly matching the pace of high-speed extrusion, rewinding, and wire twisting lines without limiting your production capacity. Its wear-resistant poly-v belt drive and industrial-grade synchronous wheel (51MM width, 159.15MM OD) ensure long-term stable performance even during 7/24 continuous operation, minimizing maintenance frequency and maximizing production uptime for factory operators.

Wide Compatibility & Flexible Adaptation for Diverse Production Needs

The QP-45L accommodates wire and product diameters from 1mm to 45mm, with an adjustable center height ranging from 850mm to 1050mm to fit nearly any production line layout. It offers two compression options: pneumatic cylinder and manual handwheel, allowing operators to switch between modes for different product types and production scenarios. This flexibility eliminates the need for multiple specialized metering devices, reducing upfront equipment investment for manufacturing facilities.

Seamless Integration with Existing Production Lines

Designed for full compatibility with standard industrial production equipment, this wire length meter can be directly linked with extruders, rewinding machines, wire spooling equipment, and other production line machinery. It offers optional RS485 signal output for seamless automation integration, enabling closed-loop production control and reducing manual operation errors. This plug-and-play design requires no major line overhauls, allowing for fast deployment and minimal production disruption.

Industrial-Grade Robust Design with Global Compliance Certifications

Manufactured to strict international industrial standards, the QP-45L holds full CE, ISO, SGS, and TUV certifications, meeting safety and quality requirements for manufacturing facilities worldwide. It operates on a standard 220V AC industrial power supply, with a durable 5015 blue industrial finish (custom color options available) to withstand harsh production environments. The main unit weighs 41KG, paired with a 26.5KG support bracket, ensuring stable, vibration-free operation during high-speed production.

Fast ROI & Low Total Cost of Ownership

With its low upfront cost, minimal maintenance requirements, and direct reduction in material waste and production losses, the QP-45L delivers an exceptionally fast return on investment for industrial manufacturing clients. Its heavy-duty construction ensures a long service life with minimal replacement parts, further lowering long-term operational costs for your facility.

Technical Specifications of QP-45L Wire Length Measurement Machine

Industrial Applications

The QP-45L wire length measurement machine is engineered to meet the rigorous demands of industrial production, with wide applicability across multiple sectors:

Wire and Cable Manufacturing: Extrusion lines, rewinding lines, wire twisting lines, core wire insulation production, and power cable processing

Hose and Pipe Production: Flexible plastic hoses, hydraulic hoses, industrial tubing, and pipe length metering

Automotive Wire Harness Manufacturing: Automotive cable cutting, wiring harness processing, and vehicle electrical component assembly

Electrical Equipment Production: Distribution box wiring assembly, household appliance wiring processing, and industrial electrical component manufacturing

Metal Wire Processing: Steel wire, copper wire, binding wire rewinding, and metal wire length metering

Your Trusted Industrial Wire Processing Equipment Manufacturer – QIPANG

Shanghai Qipang Industrial Co., Ltd. is a professional manufacturer specializing in the R&D and production of high-performance industrial wire and cable processing equipment. Our core product line includes precision wire length meters, laser diameter gauges, cable spark testers, wire preheaters, wire spooling machines, and full production line automation integration solutions.

All our products are manufactured to strict international quality standards, with full CE, ISO, SGS, and TUV certifications, serving hundreds of manufacturing facilities across the globe. We are committed to delivering reliable, cost-effective equipment and customized solutions that help our clients boost production efficiency, reduce operational costs, and gain a competitive edge in their markets.

Get Your Custom QP-45L Wire Length Measurement Solution Today

Ready to cut down material waste, boost your production efficiency, and upgrade your manufacturing line with a reliable high-precision length measurement solution? Contact QIPANG today to get a free customized quote, detailed product catalog, or one-on-one technical support from our engineering team. We are here to help you find the perfect length metering solution tailored to your unique production needs.

Product Operate Guide

 QP-45L Wire Length Measurement Machine Drawing.pdf

FAQ About QP-45L Wire Length Measurement Machine

What is the measurement accuracy of the QP-45L wire length measurement machine?

The QP-45L delivers a measurement accuracy of 2‰ for rewinding lines, 2‰ for twisted wire lines, and 1.5‰ for extrusion lines, ensuring ultra-precise length metering to minimize material waste in industrial production.

What wire diameter range does the QP-45L wire length meter support?

The QP-45L is compatible with wires, cables, hoses, and pipes with a diameter range from 1mm to 45mm, covering most common specifications used in wire and cable manufacturing and related industrial sectors.

What is the maximum operating speed of the QP-45L cable length meter?

The QP-45L supports a fully adjustable operating speed range of 0-300M/Min, which can be seamlessly matched to the speed of your existing extrusion, rewinding, or wire twisting production lines.

Can the QP-45L wire length meter be integrated with my existing production line?

Yes, the QP-45L can be directly linked with extruders, rewinding machines, and other production line equipment, with optional RS485 signal output for seamless automation integration into your existing production system.

What is the working voltage of the QP-45L wire length measurement machine?

The QP-45L operates on a standard 220V AC industrial power supply, making it compatible with most manufacturing facilities worldwide.