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The (model SCRO15K) High Frequency Cable Spark Tester is a high-precision, high-reliability online inspection tool specially developed for wire and cable manufacturing enterprises to ensure insulation layer quality. Compliant with UL1581, CSA, TUV, SGS, CE and ISO standards, this spark testing machine is designed for non-destructive detection of insulation defects including pinholes, broken skins and exposed copper on conductive wires, without damaging internal electrical conductors. Equipped with RS485 (Modbus RTU) communication, it can be seamlessly integrated into high-speed cable extrusion lines, becoming a core quality control equipment for industrial production enterprises pursuing zero-defect product delivery.
This industrial cable spark testing machine delivers outstanding detection performance with a maximum detection speed of up to 1000m/min, fully adapting to high-speed continuous production lines. With a detection sensitivity of ≤0.6mA, it can capture tiny insulation defects invisible to the naked eye, ensuring 100% full inspection of cable products and reducing unqualified product outflow and after-sales risks for manufacturing enterprises.
It supports inspected wires with a maximum outer diameter of ≤φ10mm, and is equipped with multiple optional electrode forms including beads, brass brush, carbon fiber brush and roller, adapting to different cable types, insulation materials and production process requirements. The 0-10KV adjustable detection voltage meets the testing standards of various domestic and international cable products.
The equipment is designed with a professional safety interlock system, which automatically stops operation and cuts off power when the protective door is opened, fully protecting on-site operators. With 3000HZ output frequency and a maximum breakdown counting frequency of 10 times per second, it provides real-time accurate defect counting, supporting production data traceability for industrial enterprises. The built-in RS485 interface enables smart linkage with production lines, realizing automated production management.
Parameter | Specification Details |
Model | SCRO15K |
Core Function | High-frequency spark testing machine with RS485 (Modbus RTU) communication |
Detection Voltage Range | 0-10KV |
Maximum Inspected Wire Outer Diameter | ≤φ10mm |
Maximum Detection Speed | ≤1000m/min |
Electrode Size | 80mm |
Optional Electrode Forms | Beads, Brass brush, Carbon fiber brush, Roller |
Detection Sensitivity | ≤0.6mA |
Maximum Breakdown Counting Frequency | 10 times per second |
Safety Protection | Door open power cut automatic stop interlock |
Output Frequency | 3000HZ |
Machine Dimensions | 280×280×400mm |
Net Weight | 25KG |
The high-frequency cable insulation defect tester is a must-have quality control equipment for all industrial sectors involved in wire and cable production and processing. Its core application scenarios include power cable and building wire manufacturing, communication cable and data cable production, automotive wiring harness and electronic wire processing, new energy high-voltage cable production, and cable extrusion, stranding and final inspection production lines. It is especially suitable for industrial manufacturing enterprises that need to comply with UL, CSA and other international standards, helping them improve product qualification rate, meet export certification requirements, and build a reliable brand image.
QIPANG is a leading industrial equipment manufacturer specializing in R&D and production of wire and cable processing and testing equipment. Our core product line includes cable spark testers, laser diameter gauges, wire length meters, wire preheaters, wire spooling machines and pay-off stands, all of which can be seamlessly linked with extruders and complete cable production lines. With a strict quality management system and international certifications including TUV, SGS, CE and ISO, we have provided reliable quality control and production solutions for numerous industrial production enterprises around the world. We have a professional R&D and after-sales team, which can provide targeted customized solutions according to the unique testing and production needs of different clients.
Whether you need a standard high frequency cable spark tester for your existing production line, or a customized cable testing solution tailored to your product specifications, testing standards and production line parameters, QIPANG has the expertise to deliver. Our professional technical team will provide you with a one-stop quality control solution that fits your industrial production needs. Contact us today to get a free quote and exclusive custom solution, and build a solid quality barrier for your wire and cable products.
SCRO15K High Frequency Cable Spark Tester Manual.pdf
This industrial spark testing machine supports inspected wires with a maximum outer diameter of ≤φ10mm, and we can provide customized solutions for special wire diameter requirements.
The maximum detection speed of the SCRO15K model is ≤1000m/min, which can fully adapt to the high-speed operation requirements of most modern cable production lines.
The equipment has a high detection sensitivity of ≤0.6mA, which can accurately capture tiny insulation layer defects, ensuring comprehensive quality control of your cable products.
