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The QP-80W Cable Length Counter is a professional-grade inline length measuring system engineered for industrial production environments, designed to deliver accurate, consistent length measurement for linear products across wire and cable manufacturing, metal processing, and extrusion operations. As a flagship length measuring solution from QIPANG, this industrial meter counter addresses core pain points for industrial production operators, including measurement errors, material waste from over-length or under-length cutting, and low efficiency in manual length tracking. Compatible with a wide range of linear materials, this device seamlessly integrates with existing extruders, rewinding lines, and twisting production lines, delivering real-time, reliable length data to optimize your production workflow.
At the heart of the QP-80W Cable Length Counter is its ultra-precise measuring performance, with an accuracy of 1.5‰ for extrusion processes and 2‰ for rewinding and twisted wire production. Scientifically engineered and manufactured with tight tolerances, this device eliminates costly material waste and production defects caused by measurement deviations, ensuring every batch meets your exact length specifications.
This industrial cable length measuring device supports a wide wire diameter range of 1mm to 80mm, with an adjustable center height from 900mm to 1100mm to fit diverse production line setups. It features a horizontal tightening structure, with optional spring tightening or cylinder opening and closing compression methods, and optional wear-resistant polyurethane meter wheels for long-term, stable operation even in high-volume production.
With a low upfront investment and rapid return on investment, the QP-80W Cable Length Counter reduces manufacturing costs by minimizing material waste and labor input for manual measurement. It supports a countable length range of 0-9999.9M, with a high operating speed of 0-200M/Min to match high-speed production lines without sacrificing accuracy.
Equipped with both analog and digital readouts for clear, real-time data display, this device uses proximity switch sensing with an adjustable meter counting coefficient for flexible calibration. Optional RS485 signal output enables seamless integration with your industrial control system, supporting automated production line management.
Parameter | Specification |
Model | QP-80W Cable Length Counter |
Wire Diameter Range | 1mm-80mm |
Max Operating Speed | 0-200M/Min |
Center Height | 900-1100mm (Adjustable) |
Meter Wheel Material | Optional Polyurethane Wheels |
Meter Wheel Diameter | φ159.16mm±0.01 |
Measurement Accuracy | Rewinding 2‰, Twisted Wire 2‰, Extrusion 1.5‰ |
Countable Length Range | 0-9999.9M |
Compression Method | Spring Tightening / Cylinder Opening and Closing |
Product Structure | Horizontal Tightening |
Counting Method | Proximity Switch Sensing (Adjustable Meter Counting Coefficient) |
Signal Output | RS485 (Optional) |
Working Voltage | 220V AC |
Equipment Weight | Main Unit 47KG + Bracket 20KG |
Packing Size | Main Unit: L530×W420×H300mm; Bracket: L350×W350×H860mm |
Device Color | 5015 Blue (Customizable Options Available) |
Model | QP-80W Cable Length Counter | QP-120W Cable Length Counter | QP-220W Cable Length Counter | QP-60W Cable Length Counter |
Wire diameter | 1mm-80mm | 2mm-120mm | 4mm-220mm | 1mm-60mm/80mm |
Speed | 0-200M/Min | 0-200M/Min | 0-50M/Min | 0-200M/Min |
Center height | 900-1100mm (Center height adjustable) | |||
Material of meter wheel | PF/Steel Optional polyurethane wheels | |||
Diameter of the meter wheel | φ159.16mm±0.01 | Meter wheel circumference 500mm | φ159.16mm±0.01 | |
Meter accuracy | Rewinding2‰、twisted wire2‰、extrusion1.5‰ It features low cost and quick return on investment. | |||
Countable length | 0-99999.9M | 0-9999.9M | ||
Compression method | Spring tightening / cylinder opening and closing | Meter wheel tightening | ||
Product Structure | Horizontal tightening | Vertical tightening | ||
Counting Method | Proximity switch sensing (meter counting coefficient adjustable) | Mechanical counter | ||
Output | RS485（Optional） | |||
Device Color | 5015 Blue(Other options available for customization) | |||
Working voltage | 220V AC | |||
Equipment weight | Meter counter main unit 47KG +Bracket 20KG | Meter counter main unit 50KG +Bracket 22KG | Meter counter main unit 70KG +Bracket 24KG | Meter counter main unit 23KG |
Packing size | Meter counter main unit L530*W420* H300mm | Meter counter main unit L530* W420* H300mm | Meter counter main unit L530*W420*H480mm | L303*W400*H860mm |
The QP-80W Cable Length Counter is widely used across industrial sectors that require precise linear product measurement, including:
Wire and cable manufacturing (insulated wire, power cable, data cable production)
Steel pipe and stainless steel tube processing
Wire rope and braided cable production
Hose, tube, and plastic profile extrusion lines
Cable rewinding, twisting, and spooling operations
Automotive wiring harness and industrial cable production
QIPANG is a professional industrial equipment manufacturer with decades of expertise in R&D and production of wire and cable processing machinery. Certified by TUV, SGS, CE, and ISO standards, we specialize in delivering high-performance industrial solutions including industrial wire length meters, laser diameter gauges, cable spark testers, wire preheaters, and spooling machines. All our equipment can be seamlessly linked with extruders and full production lines, and we offer custom engineering to meet the unique needs of industrial production operators worldwide. With a global customer base and a commitment to quality and after-sales support, we are your reliable partner for optimizing industrial production efficiency.
If you are looking for a reliable, high-precision cable length measuring device to eliminate material waste and boost the efficiency of your industrial production line, the QP-80W Cable Length Counter is your ideal solution. We offer fully customizable configurations, including wheel material, signal output options, device color, and mounting setups to match your exact production needs. Contact us today to get a personalized quote and professional technical support from our industrial equipment experts.
QP-80W Mechanical Cable length Counter.pdf
This industrial length counter delivers an accuracy of 2‰ for rewinding and twisted wire production, and 1.5‰ for extrusion processes, ensuring minimal measurement deviation for high-volume production.
It is compatible with wire and linear products with a diameter of 1mm to 80mm, covering most common industrial cable and tube specifications.
The standard working voltage is 220V AC, with custom voltage options available for regional industrial requirements.
