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Our wire spooling machine with traverse system is a high-precision, fully automatic winding solution engineered for copper, aluminum, and new energy wire processing. Designed for industrial wire and cable production enterprises, this equipment integrates advanced servo drive technology and intelligent control to deliver consistent, high-quality wire spooling for stranded, extruded, irradiated, and flat wire products. Featuring a whole frame moving structure, the machine maintains a straight wire path throughout the winding process, eliminating twisting and material damage while boosting production efficiency for high-volume industrial manufacturing lines.
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Our ball screw wire traverse system is driven by a high-performance AC servo motor, delivering adjustable pitch control from 0 to 40mm with exceptional synchronization with the take-up unit. This design ensures uniform, neat wire layering, compatible with a wide range of wire diameters, and eliminates uneven winding common in standard industrial equipment.
The integrated moving frame structure enhances equipment load capacity and operational stability. The take-up unit is powered by a 0.75kW 1500rpm Siemens AC servo motor, enabling precise speed and tension control with a maximum take-up torque of 4600 N·m. Core bearings adopt NSK components, ensuring long-term, low-failure operation in continuous industrial production environments.
Equipped with a Siemens S7-1200 PLC system and 7-inch touch screen, this PLC controlled wire spooling machine allows for one-click setting of winding pitch, wire diameter, and metering parameters. The intuitive human-machine interface simplifies operation, reduces training time for production teams, and supports real-time monitoring of key production data.
The machine features a 10kg magnetic powder brake for stable rising force control, with adjustable unwinding tension from 0 to 80N/m via knob current adjustment. A built-in pneumatic brake system enables rapid emergency braking during downtime, while electric lifting and motor-driven clamping ensure safe, convenient reel handling for industrial operators.
Arament | Value |
Applicable coil diameter | φ800-1000mm(customizable) |
Reel width | 750mm |
Reel aperture | Φ80mm |
Applicable line speed | ≤50m/min,(copper and aluminum wire) |
Rising force control | 10 kg magnetic powder brake |
Wire reel lift | Constant speed 0.75KW-4 motor + RV63 gearbox lift |
Rewind and wire up method | Precision servo screw moving disk automatic lineup human-machine interface operation |
Servo motors for wiring | Ori SDP20-1.5KW |
PLC system | Dimension Controls LX5V-1412MT |
Maximum winding tension | 180N/m |
Maximum upward force of the unwinding line | 0-80N/m (adjustable) |
Rising force adjustment method | Knob current adjustment,current datatable |
Power source | 380V50HZ |
driving force | 5N/M torque motor + NMRV90 reducer (with extruder) |
Our copper and aluminum wire spooling machine is tailored for industrial production scenarios across multiple sectors, including new energy copper wire manufacturing, wire stranding and extrusion lines, flat aluminum wire processing, irradiated wire production, and building wire manufacturing. The equipment can be seamlessly integrated with existing extruders and wire production lines, making it an ideal choice for industrial wire and cable producers seeking to improve winding precision, reduce material waste, and scale up production capacity.
Shanghai Qipang Industrial Co., Ltd. is a leading supplier of industrial wire processing equipment, with decades of experience serving industrial wire and cable production enterprises worldwide. All our equipment holds SGS, CE, and ISO certifications, with strict quality control throughout the production process. Our product portfolio includes wire spooling machines, laser diameter gauges, wire length meters, cable spark testers, and wire preheaters, all customizable and integrable with your existing production lines to meet unique manufacturing needs.
This automatic wire spooling machine is designed for stranded wire, extruded wire, irradiated wire, new energy copper wire, flat wire, and aluminum wire, with full compatibility with most common conductive wire materials used in industrial production.
Yes. Winding pitch, tension, and speed can all be set via the 7-inch touch screen, with the ball screw traverse system adapting to a wide range of wire diameters for consistent, high-precision winding.
Absolutely. Our wire spooling equipment is engineered to link seamlessly with extruders and complete wire production lines, enabling fully automated continuous production for your industrial operations.
Whether you are a small-scale industrial wire producer or a large manufacturing enterprise, our precision wire spooling machine can be tailored to fit your production needs. Contact our technical team today to discuss your requirements, get a detailed quote, and find the optimal winding solution for your industrial operations.
