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For professional manufacturing enterprises with wire and cable rewinding demands, our Double Head Take Up Machine And QP1000 Active Pay Off Machine delivers a complete integrated rewinding solution. This turnkey system combines a high-performance take-up machine, precision meter counter, and flexible active/passive pay-off machine, designed to streamline wire spooling and rewinding workflows. We offer full customization for different materials, wire diameters, and spool sizes, with seamless integration capability for extruders and existing production lines. It is ideal for processing soft cables, tubes, and ropes with a diameter range of 1-30mm, meeting continuous industrial production needs.
The system offers two optional traverse modes: the GP30 rolling ring drive for stable low-maintenance operation, and the PLC servo traverse system for intelligent precision control. The servo system features an intuitive touch screen, allowing one-click setup of wire diameter, stroke size, speed, and working duration, reducing operator workload and improving production consistency.
This Double Head Take Up Machine supports a single-shaft load capacity of up to 500KG, handling heavy spools with ease. It operates at 0-250 rpm, fully customizable to match your production line speed, ensuring stable performance during long-duration high-volume production runs.
The built-in electronic pressure rod meter counter delivers a metering error as low as 0.3%, ensuring accurate length control. The meter wheel has a ceramic-coated groove for wear resistance, paired with a high-sensitivity sensor and one-way bearing to prevent backlash, guaranteeing reliable metering even at high speeds.
The matched QP1000 Active Pay Off Machine adopts a cantilever active wire feeding design, with a 1T maximum load capacity and 0-250 meters per minute feeding speed. A high-precision sensor sends 0-10V voltage signals for real-time speed control, with a 15-meter wire storage capacity to ensure uninterrupted production and consistent tension for flexible wires up to 15mm in diameter.
Rolling ring drive | PLC servo traverse | |
Wire Diameter | 1-30mm Soft cable/ tube/ rope | |
Center Height | 450mm/650mm (630spool/ coil) | |
Traverse Type | GP30 rolling ring drive | PLC servo traverse system, |
Machine Speed | 0-250 rpm, Customizable | |
Spool/ coil Size | PN400-630mm, maximum width 475mm,bore 56/80/127mm/ Inner diameter: ID120mm, | |
Connection Method | Flange shaft diameter 40mm,Shaft type(top cone), Customizable | |
Load Capacity | 500KG single shaft | |
Motor Power | 2.2/4KW+ Reducer Motor, | |
Machine Color | RAL5015 blue, Customizable | |
This wire take up and pay off system is widely used in wire and cable manufacturing, communication cable processing, flexible hose production, steel wire rope winding, automotive wiring harness processing, and electrical equipment manufacturing. It suits both batch rewinding and continuous in-line production with extruders, meeting diverse needs of industrial business users.
Shanghai Qipang Industrial Co., Ltd. is a professional wire and cable processing equipment manufacturer with full TUV, SGS, CE, and ISO certifications. We specialize in wire spooling machines, laser diameter gauges, wire length meters, cable spark testers, and complete production line solutions. All our equipment can be seamlessly integrated with extruders and standard production lines, with full customization capabilities for industrial production operators worldwide.
It is designed for 1-30mm soft cables, tubes, and ropes, with custom options for special material and diameter requirements.
Yes, all QIPANG machines are engineered for seamless linkage with extruders and standard production lines, with custom interface options available.
It delivers a metering error as low as 0.3%, with a one-way bearing to prevent backlash and ensure consistent accuracy at all operating speeds.
Whether you need a standard rewinding system or a fully customized solution for unique wire diameters, materials, or spool sizes, our technical team is ready to support you. Contact us today to discuss your production requirements, get a detailed quote, and receive a tailored solution for your industrial operations.
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