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The Welding Wire PLC Cable Rewinding Machine is an advanced, high-precision wire processing solution designed for industrial manufacturing enterprises that require ultra-accurate winding, tension control and production integration for high-value wire products. Developed by QIPANG, a trusted industrial wire processing system supplier, this machine is specialized in handling enameled wire, alloy wire, stainless steel wire, black gold wire, nylon wire and other specialized wire materials. It realizes simultaneous take-up and pay-off, precision wire tension management, accurate meter counting and tight uniform wire arrangement, making it the ideal choice for high-precision wire rewinding operations. With full servo motor control and an intuitive PLC touch screen interface, it elevates production consistency and operational efficiency for even the most demanding wire processing tasks.
The machine is equipped with a user-friendly PLC control system and high-definition touch screen interface, enabling intuitive parameter input, real-time production monitoring and one-click operation adjustment. This simplifies complex rewinding tasks, reduces operator training time, and ensures consistent production parameters across every batch.
Winding, wire arranging and pay-off functions are all powered by high-performance servo motors, delivering unmatched speed accuracy, position control and synchronization. This eliminates uneven wire arrangement, minimizes material breakage and waste, and ensures perfect spooling even for thin, fragile or high-value specialized wires.
With a standard tension range of 100~16000g (fully customizable), this tension controlled cable rewinder provides precise stable tension management throughout the rewinding process. It prevents wire stretching or deformation, preserving the structural integrity and performance of your welding wire, enameled wire and other precision wire products.
All core components are sourced from industry-leading brands, including imported NSK bearings, Omron electronic components, SMC cylinders and TBI screws, ensuring long-term reliable operation, minimal maintenance and extended service life in continuous industrial production environments.
Tensioner wire diameter range | 1.0~3.5mm(Customizable) |
Tension range | 100~16000g(Customizable) |
Maximum rotation diameter | 360mm |
Maximum cable stroke | 170mm |
Winding direction | Clockwise/Counterclockwise |
Initial cable direction | Left/right |
Power supply voltage | 220V/50Hz |
Machine size (length,width and height) | 1200*850*1350mm |
Weight | 265Kg |
Main Configuration
Name | Brand/Model | Name | Brand/Model |
System | Lei Sai | AC servo motor | Rui Neng |
Touch screen | Weiluntong | Hysteresis damper | Boxin |
Reducer | Entanster | bearing | Original |
Switching | Ming Wei | Cylinder | SMC |
The electromagnetic | Air TAC | Linear Guides | Creek |
Screw | TBI | Electronic components | Omron |
Pneumatic | Xing Chen | Racks,mechanical parts | Steel structure |
This PLC controlled cable rewinding machine is widely used in high-precision industrial sectors, including:
Welding wire manufacturing and processing facilities
Enameled wire and specialty alloy wire production plants
Electronic component and precision wire processing workshops
Automotive precision wiring harness manufacturing
Aerospace and medical wire processing facilities
Telecommunication data cable production lines
Shanghai Qipang Industrial Co., Ltd. is a professional developer and manufacturer of industrial wire processing equipment, offering a complete portfolio of solutions including precision wire spooling machines, laser diameter gauges, wire length meters, cable spark testers and wire preheaters. All our equipment is designed for seamless integration with extruders and full industrial production lines, and is backed by internationally recognized CE, ISO, SGS and TUV certifications. With deep industry expertise, we provide end-to-end wire processing solutions and dedicated technical support to industrial business clients worldwide, helping manufacturing facilities of all sizes optimize production processes and enhance product quality.
The standard tension range is 100~16000g, with full customization available to match your specific wire material and production requirements.
The standard tensioner wire diameter range is 1.0~3.5mm, with customizable options available for smaller or larger wire diameters.
The standard power supply is 220V 50Hz, with customization options available to align with your local power grid specifications.
Whether you need a standard servo motor wire spooling machine or a fully customized configuration to meet your unique welding wire or specialty wire production needs, our team of experienced engineering professionals is here to help. Contact us today to discuss your production requirements, request a personalized quote, and discover how our PLC Cable Rewinding Machine can elevate your wire processing efficiency, reduce material waste, and deliver consistent high-quality results for every production run.
